Industrial Automation Led by Advanced Technology in Arc Welding Processes

With advancements in the field of industrial automation overtaking welding processes like never before; simple training from educational institutions (as well as basic hands on practice) is not really enough. Whether it is about manufacturing pressure devices, sensors, metal seals, or even other metal components; sealing, framing, and/or joining techniques require precision welding which need to be extremely reliable, to maintain integrity of each product.

Welding professionals and others linked to the manufacturing business need to stay in tune with technology-especially with regards to the latest trends related to arc joining processes. Read on for more.

MIG and TIG Weld Processes

MIG and TIG are the two popular methods used for precision joining; they provide acceptable weld quality on varied metals, materials and alloys. Repeatability, in sync with the advances within process controls, power supply, and binding techniques allow the use of these processes in many precision applications.

Advanced Techniques of Arc Welding

Pulsed arch welding techniques are used for providing low heat inputs for welding slim metals or components with delicate materials like glass or polymer. The process incorporates rapid increasing and decreasing of arc welding present; which in turn creates a seam weld along with overlapping spot welds that reduces heat inputs to specific locations and increases the weld speed, general output, and performance quality. The benefits of this technique are further enhanced by the rapid responses meted out simply by weld process controllers and energy supplies.

Trends in Welding

Energy Supplies

With refinements in welded power supply coming into the fray, using forceful power to joining arcs has become passé. To cater to the requirements associated with superior quality, welders are now using top rated machines that boast of greater performance, response time and accuracy (to replace the earlier “beasts”).

Welding Manage Systems

Stricter standard controls plus rigorous quality demands have presented weld programming devices which are effective at storing and executing diverse applications. These programmers/ controllers bring about cutbacks in scrap parts by applying pre-arranged, repeatable, weld programs that are effectively controlled by precise bonding limits; therefore resulting in fewer errors.

Orbital Welding Systems

Orbital welding systems are designed for welding applications where space restrictions limit the access of joining devices or where tubes/pipes cannot be easily rotated. These are increasingly being used by business verticals linked to boiler tubing, aerospace, food and dairy, pharmaceutical, nuclear plus semiconductor.

Tungsten Electrode Material

TIG and plasma welding processes use welding electrodes with Thorium, the low-level radioactive element, to improve on their arc welding and starting characteristics. Lanthanated electrodes, with brand new Tungsten materials, offer safer arch welding characteristics because of their lack of radioactivity and are now available commercially.

Tungsten Electrode Grinders and Pre-Ground Electrodes

Welding applications devoid of Thoriated electrode radioactivity problems and taking care of the requirements associated with consistency, repeatability and better welds quality, are offering the following benefits to manufacturing companies.

Increased arc stability, enhanced arc starting, and consistent weld penetration
Longer electrode
Minimization of Tungsten inclusions in welding
Use of dedicated electrode grinders to make sure that welding electrodes are not contaminated by the remains left on standard shop grinder wheels
These techniques and equipment in the welding industry are giving rise to better results and increased profitability
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